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FRP Grating Case Study | Water Park Anti-Slip Decking — ZeAllgrate

Grit-top UV-stabilized FRP grating around pools, slides and splash pads

Project Overview

Recreational & Water Park — Project Background

A large outdoor water park receiving up to 12,000 visitors per day during summer required replacement decking around its wave pool, lazy river, body slides and splash pad. The previous concrete and wooden decking was continuously wet from splash and spray, became dangerously slippery when wet, and — in the case of wood — rotted and splintered within a few years. The park operator also had a recurring complaint that dark concrete decking burned bare feet in midday summer sun, leading to first-aid visits and negative reviews. A further requirement: the decking had to drain water quickly so standing puddles did not become slip traps between cleaning cycles.

Engineering specified grit-top, UV-stabilized vinyl ester molded grating in a light heat-reflecting color, with open mesh for rapid drainage. Client identity is kept confidential; the project is described as Confidential Client, a regional water park operator.

Design Parameters

Engineering Specification

Working values agreed with the client's engineering team during design review.

ParameterSelected ValueStandard / Reference
Live load5.0 kN/m² (high crowd)Local code / EN 1991-1-1 crowded areas
Clear span0.9 m between support joistsZeAllgrate molded grating design guide
Deflection limitL/200 (crowd comfort)ZeAllgrate / park engineering basis
Resin systemZeAll VE (vinyl ester, UV-stabilized)Pool chemicals / UV / chlorine resistance
Panel thickness38 mm molded, light grayHeat-reflecting color
SurfaceGrit-top bonded quartz aggregateMaximum wet slip resistance
MeshStandard 38×38 mmZeAllgrate standard molded grating
FixingsSS316 clipsASTM A276 316
Wet slip performanceWet COF > 0.7ASTM F1679
DrainageOpen mesh, no standing waterPool deck hygiene requirement
Solution & Installation

What Was Supplied and How It Went In

ZeAllgrate supplied 680 m² of 38 mm ZeAll VE UV-stabilized molded grating in light gray, with bonded grit-top surface across all pool edges, slide landings and the splash pad. Custom curved panels were fabricated around the wave pool perimeter and lazy river bends. The open 38×38 mm mesh drains splash water straight through to the gravel bed below, so there are no standing puddles on the walking surface. The light gray vinyl ester surface stays noticeably cooler than dark concrete in midday sun.

Installation was completed over the park's winter closure window, with panels hand-laid over existing support joists because FRP is light enough for two workers to carry. Wet coefficient of friction was tested on sample batches at > 0.7 per ASTM F1679, comfortably above the park's acceptance threshold for wet pool decking.

Grit-top FRP grating decking around water park pool

Grit-top FRP grating decking around water park pool

38 mm UV-stabilized molded grating with grit-top surface

38 mm UV-stabilized molded grating with grit-top surface

FRP grating decking over water drainage bed

FRP grating decking over water drainage bed

Results & Performance

Outcomes and Inspection Findings

In the first peak summer season, the park reported zero slip-and-fall claims related to the new decking, compared with recurring claims on the previous concrete and wooden surfaces. Bare-foot comfort complaints dropped sharply, and maintenance staff reported that the open mesh eliminated the daily puddle-sweeping routine.

  • Safety: wet COF > 0.7 measured; zero decking-related slip claims in peak season.
  • Comfort: light gray surface stays cool under midday sun; no bare-foot burn complaints.
  • Drainage: open mesh eliminates standing puddles; no daily puddle sweeping needed.
  • Chemicals: immune to chlorine and pool chemicals; no blistering or fading.
  • Service life: expected 25+ years vs. 4–6 years for wooden decking in this service.

Engineering Notes

Water park decks are specified for wet-slip safety and UV life: grit-top on every wet traffic surface, UV-stabilised resin for the outdoor exposure, and colour-matched panels where the project wants a finished look. The corrosion-proof construction never needs repainting around pools and splash zones, and SS316 hardware carries the fixings in the chlorinated atmosphere. Loads are checked at the actual deck span with the concentrated case verified alongside the uniform case.

What to Specify

  • Grit-top on all wet traffic surfaces.
  • UV-stabilised resin; colour agreed on the drawing.
  • SS316 hardware in the chlorinated atmosphere.
  • Both load cases checked at the deck span.
  • Grit-top on all wet traffic surfaces.
  • UV-stabilised resin; colour agreed on the drawing.
  • SS316 hardware in the chlorinated atmosphere.
  • Both load cases checked at the deck span.

Planning a Similar FRP Grating Project?

Send us your layout drawings, service chemicals and span requirements — ZeAllgrate will return a design proposal, load calculation and reference pricing within 48 hours.

Sources & References
  • ZeAllgrate molded grating design guide, load and deflection tables.
  • ASTM F1679 — Standard Test Method for Measuring the Dynamic Coefficient of Friction on Walking Surfaces.
  • EN 1991-1-1 — Eurocode 1: actions on structures, imposed loads for crowded areas.
  • ASTM E84 / local pool code guidance on deck slip resistance and drainage.
  • Project inspection records supplied by Confidential Client; values quoted as-reported.