Master Specification
FRP Fixed Ladders and Cage Systems
Master specification; adapt project notes before insertion.
Project notes: Ladder height ______ m · Rail size ______ · Rung Ø ______ mm · Cage/well ______ · Resin ______ · Color ______ · Mounting ______ (wall/steel) · Fall-arrest interface ______ · Code ______.
PART 1 — GENERAL
1.1 Related Sections
Division 01 provisions apply. Related: Section 05 51 00 (handrail), Section 05 52 13 (grating), Division 26 (dielectric isolation), fall-protection system sections.
1.2 Summary
Specifies fixed FRP ladders, cages and ladder wells for vertical access in corrosive, marine or electrical environments. Covers rails, rungs, stand-offs, cage/well, anchorages and fall-protection interface.
1.3 System Description
Provide fixed FRP ladder to comply with OSHA 29 CFR 1910.27 and ISO 14122-4: rung spacing 300 mm; side rail clear width ≥ 400 mm; ladder inclination vertical; cages/wells where required above 2.4 m (8 ft) climb; interface with a compliant fall-arrest system (ladder is not the fall protection). Use FRP where corrosion, weight or non-conductivity is required.
1.4 Submittals
Submit product data, rail/rung section sizes, anchor and stand-off details, load certification (rung load), COA and samples.
PART 2 — PRODUCTS (MATERIALS)
2.1 Rails & Rungs
Pultruded FRP side rails (channel or rectangular, typically 150 × 25 mm or 100 × 50 mm) and round FRP rungs (Ø 25–35 mm), with grit or knurled surface for footing. Resin: isophthalic general, vinyl ester corrosive, phenolic fire/low-smoke. Glass content ~70%.
2.2 Cages & Wells
FRP hoop-and-vertical-bar cage (minimum 685 mm clear inside width; hoops every 1.5 m) or ladder well per OSHA. FRP bands and hoops; stainless A4/316 fasteners.
2.3 Anchorage & Stand-offs
Stainless A4/316 stand-off brackets and anchor bolts at top, bottom and intermediate supports; FRP brackets where non-metallic isolation is required.
PART 3 — EXECUTION (INSTALLATION)
3.1 Examination
Verify wall/structure anchorage and ladder plumb line; confirm stand-off spacing (typically every 3 m and at cage transitions).
3.2 Installation
Set rails plumb and vertical; fix stand-offs at specified intervals; install rungs at 300 mm spacing; mount cage/well per design; connect to fall-arrest system anchor at top. Do not overtighten; allow thermal movement. Provide safe landing at top.
3.3 Field Modification
Cut rails/rungs with carbide tools; deburr and seal cut ends; re-fix stand-offs after cutting; do not shorten rungs or alter rung spacing.
PART 4 — QUALITY
Manufacture under ISO 9001:2015. Verify: rails plumb within 3 mm/m; rung spacing 300 mm (±10 mm); clear width ≥ 400 mm; rungs grit/knurled; stand-offs fully anchored; cage hoops at ≤ 1.5 m; rung load certification (typical 135 kg point / code requirement). Reject cracked rails, loose rungs, missing stand-offs and altered rung spacing. Inspect anchor torque after first thermal cycle.
Standards & Sources
- Industry pultruded grating metric design manual (manufacturer PDF) — pultruded rail and rung data. Manufacturer technical data available upon request.
- ZeAllgrate — Guidelines for the Engineer/Designer (ACMA) — access and ladder practice.
- OSHA 29 CFR 1910.27 (fixed ladders), 1910.28 (guardrails); ISO 14122-4 (ladders); ASTM E84 where fire-rated.
Supplementary Design Considerations
Fixed ladders are dimensioned to the governing code — OSHA 1910.23 (rung spacing 10–14 in, rung load 250 lbf, cage or ladder safety system above the threshold height) or ISO 14122-4. Rung spacing is uniform, side rails provide the required clearance, and cages/hoops are supplied where the code requires them. All components are pultruded FRP with SS316 hardware — non-conductive and corrosion-proof in chemical, offshore and wastewater service. Elevations are dimensioned to site drawings with fall-arrest attachment points, landing integration and tread surface (grit-top in wet service) specified at order.
Fixed ladders are dimensioned to the governing code — OSHA 1910.23 (rung spacing 10–14 in, rung load 250 lbf, cage or ladder safety system above the threshold height) or ISO 14122-4. Rung spacing is uniform, side rails provide the required clearance, and cages/hoops are supplied where the code requires them. All components are pultruded FRP with SS316 hardware — non-conductive and corrosion-proof in chemical, offshore and wastewater service. Elevations are dimensioned to site drawings with fall-arrest attachment points, landing integration and tread surface (grit-top in wet service) specified at order.Get This Spec in Word
Send ladder height and mounting — ZeAllgrate returns the completed 14 22 00 ladder section with cage and anchor details.
